AMERICAN ONSITE
American Manufacturing Company, Inc.
OWNER'S MANUAL ATU

OWNER'S MANUAL ATU

w/ AEROBIC PRETREATMENT

Enhanced Secondary Effluent Quality with 70% Nitrogen Reduction
2 ZONE or 4 ZONE - SIMPLEX or DUPLEX

PATENT NO. 5,200,065

The only Drip Irrigation System for Septic Effluent

No other treatment required! Patent No. 5,200,065


MANUFACTURED BY:
AMERICAN MANUFACTURING COMPANY INC.
5517 WELLINGTON ROAD, GAINESVILLE, VA. 20155
1-800-345-3132
Copyright© 2000


Introduction
Safety Precautions and Warnings
Overview of American Septic Drip
Drip Tubing, Air Release Valves
Controller
Hydraulic Unit
Owner's Responsibility
Preventative Maintenance
Scheduled Inspections
Alarm Events - Notify Service Provider
Monitor & Regulate waste input to septic tanks
System Parameters of American Septic Drip
Simplex System w/ 2 Zones & 2 Disc Filters
Simplex System w/ 4 Zones & 2 Disc Filters
Duplex System w/ 4 Zones & 2 Disc Filters
Microprocessor Inputs and Outputs
Startup Log
Letter of Agreement for MONITORING
AMERICAN MANUFACTURING LIMITED WARRANTY

    When and How to use manual This owners manual should be read cover to cover initially, and then as needed to answer any questions or assist the owner in fulfilling their maintenance and inspection responsibilities.
    When and Where to call for assistance or get additional information If at any time you have a question about the AMERICAN SEPTIC DRIP or observe any alarm or unusual condition, you should call your qualified service representative or installing contractor as soon as possible. The owner should record in the back of this manual, the contact name and telephone number of the qualified service representative and installing contractor. If further assistance is needed, call American Manufacturing Company, Inc. at 800-345-3132, or visit our Web page at www.americanonsite.com for online technical support.
    Overview of Manual The manual is organized to cover safety precautions and warnings, an overview the AMERICAN SEPTIC DRIP components, and the owner's responsibility. A startup log and limited warranty are in the back of this manual.
    Safety Precautions and Warnings The owner or operator of the AMERICAN SEPTIC DRIP should take precautions consistent with operators working with sewage and electricity when working with, or around any of the system components.
    Electrical Hazards The AMERICAN SEPTIC DRIP incorporates pump(s), float switches, relays and many electrical components that use 230 volts, 120 volts or 24 volts AC. Improper use of equipment can cause an electrical shock and may lead to serious injury or death.
    Sewage Hazards
    Proper attention should be given to cleanup when working in and around the septic and pump tanks and wastewater handling equipment to insure that disease causing bacteria are not transmitted to persons or contact surfaces. The septic and pump tanks can allow for a toxic buildup of poisonous gasses that can lead to serious injury or death if inhaled.
    Heavy Lifting Hazards
    The owner and/or operator should exercise proper caution when lifting heavy system components, such as pump tank lids. Improper lifting of heavy components can lead to loss of limb and/or mobility.
    The AMERICAN SEPTIC DRIP is a unique fluid handling system for dispersal of septic effluent wastewater in soil systems. The system incorporates filtration, time and level controlled application, and ultra low rate drip distribution. In conditions where aerobic dispersal, such as "Low Pressure Distribution", of septic effluent is required or where land application with the use of conventional soil absorption fields are not acceptable, this system offers a unique method for subsurface distribution of the waste water effluent.
      The AMERICAN SEPTIC DRIP SYSTEM will accommodate virtually any type of pretreatment process, whether septic tank (anaerobic), aerobic, lagoon, or any type of treatment facility. Only primary treatment (the removal of large settleable solids) of sewage is necessary for the operation of the system. Local soil and site conditions may require additional treatment for excessive organics, oil and grease or other contaminants.
      Since the installation of the field distribution lines causes very little soil disturbance and effluent discharge volume from each emitter hole is insignificant, the installation of the system has very little site impact even in established lawns or park areas. After installation there are virtually no visible indications that the installation site is being used for disposal purposes. This system is especially suited for landscaped or wooded areas near buildings, trailer parks, apartment complexes or residential subdivisions.
      The AMERICAN SEPTIC DRIP is operated via a "state of the art" controller which is activated by level sensing devices (standard mechanical differential float switch) located in a dosing tank downstream from the pretreatment process or processes (typically a septic tank). When activated by the rising level of effluent in the dosing tank, the controller will enable the disposal cycle, and as dictated by the time clock, pump the effluent through a 115 micron disc filter and then to final drip dispersal.
      The pump control panel is equipped with four float switches to control the timed doses to be discharged. The four float switches, "Redundant Off", "Standard Dose Enable", Peak Dose Enable", and "High Level" function as follows:
    • Redundant Off - The water level must be high enough to overcome the "Redundant Off" (first & bottom) float in order for the pump to be permitted to run.
    • Standard Dose Enable - When the water level rises high enough to overcome the "Standard Dose Enable" (second) float and the time clock has timed out the preset time delay of 180 minutes (rest between dosing cycles for two zone designs) the pump will activate and the lead zone is dosed. The pump will continue to run for the length of time as adjusted on the pump run timer and then shut off. The pump will remain off until the internal time clock again times out the preset time delay (180 minutes) after which the pump will activate (as long as the "Standard Dose Enable" float is still up) and will run until the pump run timer finishes timing out. This process will repeat until the water level drops below the "Standard Dose Enable" float and the pump run timer has timed out.
    • Peak Dose Enable - The control system will be equipped with a "Peak Dose Enable" circuit to manage peak flows and excess water use. If the rising water level activates the "Peak Dose Enable" (third) float, the "Pump - Off - Pump & Alarm" switch is set to "Pump", and the preset time delay has exceeded 106 minutes ("Peak Dose Enable" rest between cycles for two zone designs), the lead zone will be dosed. When the override circuit has been deactivated the normal pumping cycle will resume. If the rising water level activates the "Peak Dose Enable" (third) float, the "Pump - Off - Pump & Alarm" switch is set to "Pump & Alarm", and the preset time delay has exceeded 106 minutes ("Peak Dose Enable" rest between cycles for two zone designs), the lead zone will be dosed and the "Peak Dose Enable" alarm will be activated. The audio portion of the alarm may be silenced by pressing the Test-Normal-Silence switch to the silence position. When the "Peak Dose Enable" float has returned to the down position the alarm will be deactivated and the normal pumping cycle will resume.
    • High Level - If the water level rises enough to overcome the "High Level" (fourth) float, the audio/visual alarm will activate. The audio portion of the alarm may be silenced by pressing the Test-Normal-Silence switch (located on the outside of the control panel) to the silence position. The alarm circuit will latch until manually reset after the "High Level" float returns to its normal (down) position. The alarm circuit is manually reset by switching the High Level Reset/Off-Normal switch (located inside the control panel on the inner door) to the Reset position then back to normal.

    Drip Tubing

    The drip field supply line conveys the effluent to the drip absorption zone that is being dosed where it is discharged below the soil surface through a patented chemical-resisting pressure compensating self cleaning "drip" poly-tubing emitter. The emitters or "drippers" are located every two feet in the tubing and emit 0.65 gallons per hour per emitter. The dripper lines are automatically scoured (forward flushed) every 50 dosing cycles. This function is activated by the controller which opens the field flush valve, thus allowing the flushed effluent to be returned to the pretreatment tank. The duration of this cycle is approximately three minutes. The flushing cycle produces a high velocity cleansing/scouring action by the effluent along the inside walls of the dripper tubing, P.V.C. manifolds and emitters.

    The construction of the "RAM" drip tubing is unique in that the internal diaphragm and labyrinth provide for an exact amount of effluent to be discharged from each of its emitters which are spaced at two foot intervals along the entire length of the RAM drip tubing. Each emitter maintains a constant flow over pressure ranges of 7 up to 70 psi. Because the effluent is distributed at an ultra low rate, large quantities of effluent may be economically distributed over large areas during controlled periods of time without saturating the surrounding soil.

    Air Release Valves

    The drip field return line conveys the effluent from the drip absorption zone ( used to "flush" or clean the tubing ) back to the pretreatment device. Each zone will have an air release valve housed in a small valve box at the highest point of the return manifold pipe in each zone. The valve will close when the water pressure arrives at the valve during each dose. The air release valve allows air to reenter the tubing after each dose to allow the tubing to drain. This also prevents the uphill tubing from draining water into the downhill tubing and overloading downhill tubing.

    In the event of damage to the air release valve, effluent may leak from the system. This condition should be fixed immediately by replacing damaged parts. Air release valves should not be covered with soil or other material and should always be accessible to the service personnel.

    Controller

    The "state of the art" controller is enclosed in an outdoor electrical control box located near and connected to the hydraulic unit. The control panel uses 230 volt power and the microprocessor has 120V and 24V AC inputs and relay outputs for automatic operation of the AMERICAN SEPTIC DRIP. When in the "Hand" or "Off" position, the manual switches (Hand-Off-Auto) on the door of the control panel completely bypass the microprocessor. The "Hand" position will allow manual operation of the entire system in the event of a microprocessor failure. NOTE: THE HOMEOWNER ASSUMES FULL RESPONSIBILITY FOR CONDITIONS OR MALFUNCTIONS DUE TO MANUAL OPERATION OF THE SYSTEM BY ANYONE OTHER THAN A QUALIFIED SERVICE REPRESENTATIVE. LEAVING THE PUMP CONTROL IN THE "HAND" POSITION WILL FORCE THE PUMP TO RUN CONTINUOUSLY AND MAY RESULT IN PUMP FAILURE.


    • To silence alarm: On outside of control push "Test-off-silence" switch to "silence" and release.
    • To Reset alarm: After alarm float goes down, on inner door place "reset/off - normal" switch to "reset/off" positon then back to "normal"
    • Manual Operation: Place "H-O-A" (hand-off-auto) switch to "Hand". This position is like an "on switch" and should operate the individual component regardless of other conditions.


    Hydraulic Unit

    The submersible pump delivers unfiltered effluent to each filter. The filter backflushing schedule is triggered at the beginning of each dose cycle. One filter valve closes , thus blocking the flow of unfiltered effluent to that filter. After a short delay, the other flushing valve opens, thereby backflushing the unused filter. The accumulated impurities discharge back into the pretreatment unit. The closing and opening procedure of the filter and back flush valves causes a change of flow within the unit to provide filtered water from one filter to backflush the other filter. The backflush procedure lasts approximately fifteen seconds then the back flushing valve closes. Only after the first filter has completed its backflushing cycle, will the second filter begin its cycle of backflushing in the same manner as the first. Effluent will then be pumped through clean disc filters, then through the flow meter and finally through the outlet manifold to the drip field supply line. During extended dose times the disc filters are re-backwashed to assure optimum operation.

    Owner's Responsibility

    Preventative Maintenance The drip field area should receive only the most passive type yard uses. No use is recommended when conditions are wet. Under no conditions are any autos or heavy machinery to be allowed on the site.

    In order to prevent erosion, the site should be established and maintained as a healthy lawn, or if wooded, mulched and stabilized. Erosion of the site and the adjacent areas should be controlled and eliminated. Surface flows should be diverted away from all components of the system.

    Scheduled Inspections The drip field should be walked & inspected at least once a month for the first six months of operation. After six months of operation without showing symptoms of failure, the drip field should be walked & inspected annually. Symptoms to look for on the walk through inspection are patches of wetness. If symptoms are identified, notify your service provider immediately.

    The septic tank and pump chambers should be inspected at least once a year by a trained professional service provider, your American Dealer. The septic tank should be pumped when the sludge level reaches 25% or approximately 12 inches, or when the scum layer on top is excessive.

    Alarms - Notifying Service Provider of alarm events The system controller is equipped with an audio/visual alarm to alarm high water level conditions. The high level alarm may be silenced by pressing the "silence" button on the side of the control. Since a high water level condition can be caused by pump failure, excessive infiltration, or an unusually large peak flow, the owner should call the service provider to determine the cause of the alarm prior to requesting service.

    If at any time there are any indications of failure, such as the flow meter not moving during a dose or wetness in the area of the drip field, notify your service provider immediately.

    Monitor & Regulate waste input to septic tanks Since all processes in this sewage disposal system use biological activity to treat the wastewater, only typical biodegradable household wastes are to be disposed of in drains leading to the septic tank. Never dispose of pesticides, oil or grease based products, or solids (especially feminine hygiene products) into the system. Minimize disposal of high strength over-the-counter type products such as bleach, and don't use colored toilet tissue.

    System Parameters of American Septic Drip

    Simplex System w/ 2 Zones & 2 Disc Filters

    1. System Fail indicated by high level alarm or unusual wetness in the field.
    2. Standard Rest time between doses = 180 minutes, 4 doses per day per zone.
    3. Peak Rest time between doses = 108 minutes, 6.6 doses per day per zone.
    4. High level alarm counter ( record periodically to monitor activity).
    5. Peak enable counter ( record periodically to monitor activity ).
    6. Flow meter in hydraulic unit ( record periodically to monitor activity).
    7. To remove pump or zone from service place its control switch to "off".

    Simplex System w/ 4 Zones & 2 Disc Filters

    1. System Fail indicated by high level alarm or unusual wetness in the field.
    2. Standard Rest time between doses = 90 minutes, 4 doses per day per zone.
    3. Peak Rest time between doses = 54 minutes, 6.6 doses per day per zone.
    4. High level alarm counter ( record periodically to monitor activity).
    5. Peak enable counter ( record periodically to monitor activity ).
    6. Flow meter in hydraulic unit ( record periodically to monitor activity).
    7. To remove pump or zone from service place its control switch to "off".

    Note: When three zone are in use the rest time is the same so the doses per day change to 5.3 doses per zone per day at standard rest, and 8.8 doses per day per zone for peak enable rest time.

    Duplex System w/ 4 Zones & 2 Disc Filters

    1. System Fail indicator by high level alarm or unusual wetness in the field or by pump current sensor relay. In the event of a pump failure, no current or low current will cause relay to activate "Pump Fail" alarm.
    2. Standard Rest time between doses = 90 minutes, 4 doses per day per zone.
    3. Peak Rest time between doses = 54 minutes, 6.6 doses per day per zone.
    4. High level alarm counter ( record periodically to monitor activity).
    5. Peak enable counter ( record periodically to monitor activity ).
    6. Flow meter in hydraulic unit ( record periodically to monitor activity).
    7. To remove pump or zone from service place its control switch to "off".

    Note: When three zone are in use the rest time is the same so the doses per day change to 5.3 doses per zone per day at standard rest, and 8.8 doses per day per zone for peak enable rest time.

    SIEMENS MICROPROCESSOR -
    INPUTS AND OUTPUTS


    The simens microprocessor has inputs on the bottom and outputs on top. The two zone units have 6 inputs (0-5) and 8 outputs (0-7). The three and four zone has the following;

    OutputQ0.0.1.2.3.4.5.6.7Q1.0.1    
    InputI0.0.1.2.3.4.5.6.7I1.0.1.2.3.4.5

    MICROPROCESSOR INPUTS AND OUTPUTS

    R

    E

    F

    A

    R

    E

    F

    B

    R

    E

    F

    C


    R

    E

    F

    A

    R

    E

    F

    B

    R

    E

    F

    C


    Input
    I0
    Input
    I0
    Input
    I0
    DescriptionOutput
    Q0
    Output
    Q0
    Output
    Q0
    Description
    .0.0.0DOSE CUTOUT.0.0.0PUMP 1
    .1.1.1OFF LEVEL FLOAT.1.1.1ZONE RETURN
    .2.2.2DOSE ENABLE FLOAT.2.2.2FILTER 1
    .3.3.3PEAK ENABLE FLOAT.3.3.3FILTER 2
    .4.4.4RESET/CYCLE START.4.4.4FIELD 1
    .5.5.5PUMP 1.5.5.5FIELD 2
    .6.6.6ZONE 1 VALVE .6.6FIELD 3
    .7.7.7ZONE 2 VALVE
    .7.7FIELD 4
    Input
    I1
    Input
    I1
    Input
    I1

    Output
    Q1
    Output
    Q1
    Output
    Q1


    .0.0ZONE 3 VALVE
    .0.0PUMP 2

    .1.1ZONE 4 VALVE
    .1.1ZONE MASTER

    .2.2PUMP 2




    .3.3CURRENT SENSOR




    .4.4HIGH LEVEL (OPTION)




    .5.5AUX. INPUT 1



    References: "REF A " is Two Zone Simplex System
    "REF B " is Four Zone Simplex System
    "REF C " is Four Zone Duplex System

    The input lights "X's" can be viewed at the top right corner of the microprocessor. If activated the light will be "on". The output lights "Y's" can be viewed at the lower right corner of the microprocessor. If activated the light will be "on".

    DP1 Startup Log
    Line No. Design
    Value
    As-Built
    Value
    Description Number of Zones: ___
    1     BEDROOMS
    2    

    GALLONS PER DAY

    3     TEXTURE GROUP
    4     GPD/FT2 DESIGN SOIL LOADING RATE
    5     VERTICAL LIFT TO CENTRAL UNIT
    6     RUN TO CENTRAL UNIT
    7     VERTICAL LIFT TO FIELD
    8     RUN TO FIELD
    9     TOTAL LINEAR FEET TUBING
    10      
    11    

    TOTAL HEAD LOSS (STATIC LIFT, SUPPLY, RETURN, HU, FIELD FLUSH)

    12    

    METER READING

    13     ZONE 1 LINEAR FEET OF TUBING
    14     ZONE 1 LONGEST LATERAL
    15     ZONE 1 NUMBER OF FIELD FLUSH CONNECTIONS
    16     ZONE 1 GPM DOSING FLOW RATE
    17     ZONE 1 GPM TOTAL FLUSHING FLOW RATE
    18    

    ZONE 1 RUN TIME

    20     ZONE 2 LINEAR FEET OF TUBING
    21     ZONE 2 LONGEST LATERAL
    22     ZONE 2 NUMBER OF FIELD FLUSH CONNECTIONS
    23     ZONE 2 GPM DOSING FLOW RATE
    24     ZONE 2 GPM TOTAL FLUSHING FLOW RATE
    25    

    ZONE 2 RUN TIME

    27     ZONE 3 LINEAR FEET OF TUBING
    28     ZONE 3 LONGEST LATERAL
    29     ZONE 3 NUMBER OF FIELD FLUSH CONNECTIONS
    30     ZONE 3 GPM DOSING FLOW RATE
    31     ZONE 3 GPM TOTAL FLUSHING FLOW
    32    

    ZONE 3 RUN TIME

    34     ZONE 4 LINEAR FEET OF TUBING
    35     ZONE 4 LONGEST LATERAL
    36     ZONE 4 NUMBER OF FIELD FLUSH CONNECTIONS
    37     ZONE 4 GPM DOSING FLOW RATE
    38     ZONE 4 GPM TOTAL FLUSHING FLOW
    39    

    ZONE 4 RUN TIME

    40    

    DOSES PER DAY

    41    

    PEAK ENABLE CYCLE COUNTER

    42    

    HIGH LEVEL CYCLE COUNTER

    43 CONTRACTOR STARTUP REPRESENTATIVE:
    44

    AMERICAN MFG. STARTUP REPRESENTATIVE:

    45

    DATE:

    Note to Owner: Any changes to pump run timer should be recorded in manual on this page.
      AMERICAN MANUFACTURING COMPANY, INC.

    P.o. box 549, manassas, va 20108-0549 1-800-345-3132

    Letter of Agreement for MONITORING - RETAIN FOR RECORDS

    The System controller monitors the liquid level in the pump tank. In the event of a high level alarm or peak dose enable condition, an alarm will sound.

    The owner understands that as a condition of the warranty, the Manufacturer will monitor the system during the warranty period for flow, peak dose enable conditions, high level alarm conditions, and other mechanical functions which result in a high level alarm.

    The Owner shall provide American or its dealer/representative with such access to the property and system as is reasonably necessary for American to comply with the terms of this Agreement. As soon as an alarm condition occurs, the owner shall notify the installer which condition occurred, the nature of the condition, and where the system is located. The owner understands and will hold the installer and manufacturer harmless for alarm conditions and other events beyond their control. Please reference the American Manufacturing Company, Inc. warranty policy. American Manufacturing Company, Inc. shall not be responsible for damages caused by any type of system failure or for soil suitability, damage due to construction, use, acts of god, or other events.

    Note: In the event of a power, pump, or other mechanical failure, the system should be designed to provide at least an additional 1/4 day of storage capacity.

    DEALER: OWNER:

    ADDRESS:

    ADDRESS:

    Representative:

    By:

    Date:

    Date:

    Serial No.:

    Letter of Agreement for MONITORING - RETURN FOR WARRANTY

    The System controller monitors the liquid level in the pump tank. In the event of a high level alarm or peak dose enable condition, an alarm will sound.

    The owner understands that as a condition of the warranty, the Manufacturer will monitor the system during the warranty period for flow, peak dose enable conditions, high level alarm conditions, and other mechanical functions which result in a high level alarm.

    The Owner shall provide American or its representative with such access to the property and system as is reasonably necessary for American to comply with the terms of this Agreement. As soon as an alarm condition occurs, the owner shall notify the installer which condition occurred, the nature of the condition, and where the system is located. The owner understands and will hold the installer and manufacturer harmless for alarm conditions and other events beyond their control. Please reference the American Manufacturing Company, Inc. warranty policy. American Manufacturing Company, Inc. shall not be responsible for damages caused by any type of system failure or for soil suitability, damage due to construction, use, acts of god, or other events.

    Note: In the event of a power, pump, or other mechanical failure, the system should be designed to provide at least an additional 1/4 day of storage capacity.

    DEALER: OWNER:

    ADDRESS:

    ADDRESS:

    Representative:

    By:

    Date:

    Date:

    Serial No.:

    AMERICAN MANUFACTURING LIMITED WARRANTY

    For one year (12 months) after the date of purchase, American Manufacturing Company, Inc. will repair of replace any product or portion thereof which proves to be defective due to materials or workmanship of American Manufacturing. We reserve the right to repair or replace defective materials at our discretion.

    THIS WARRANTY DOES NOT COVER THE FOLLOWING CONDITIONS:

    1. Defects or problems caused by improper installation or maintenance of materials.
    2. Abuse, neglect or accidental damage of products.
    3. normal maintenance or upkeep of products.
    4. Lightning, war, floods, or other acts beyond our control.
    5. Misapplication of our products for their designed purpose, or misapplication according to local, state or national codes when in effect.

    Defective or warranty materials must be returned to us or a place designated by American Manufacturing. All returns must be accompanied by a return authorization number supplied American Manufacturing.

    American Manufacturing will in no way be responsible for any losses or damages incurred by failure of equipment, parts or service. NOTE: Some states do not allow exclusion of damages so this may not apply to you. There are no other warranties written or implied.


    AMERICAN MANUFACTURING COMPANY, INC.

    INNOVATIVE TECHNOLOGY FOR THE ENVIRONMENTAL AGE

    CATALOG PRODUCTS

    American Manufacturing Company,Inc. manufactures many specialty On-Site Wastewater products including the Bull Run® Valve, Dial-A-Flow®, Distribution Boxes, accessories and Controls. American also SUPPLIES as an Original Equipment Manufacturer (OEM) many other products unique to the On-Site Industry.

    The American On-Site Products Catalog is used throughout the Industry not only for purchasing but for reference and education. If an individual desires a product not shown in the catalog, a toll free call to our 800 number will normally result in getting information about the desired product.

    CONTROLS

    American Manufacturing becomes involved with the entire operation of the system whether potable water, process water, or wastewater. American has staff Professional Engineers, designers, soils scientists, and trained sales people with state-of-the-art experience in control systems.

    Our objective is to provide the most practical, economical, and efficient control device for fluid handling. We inventory many standard application controls and are able to manufacture special application panels in a very timely manner due to our modular design and manufacturing methods.

    PACKAGES

    American Manufacturing Company,Inc. manufactures many specialty On-Site Wastewater system packages including Recirculation Sand Filter components, pump station equipment, and State-Of-The-Art "DRIP DISPOSAL " units incorporating automatic field flushing, disc filter backflushing, and pressure compensating emitters.


    AMERICAN MANUFACTURING COMPANY, INC.
    Last revised: Jan-9-2006
    Comments to: info@americanonsite.com
    Copyright © American Manufacturing Company, Inc., 2000

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